Hobart CYBER FLEX 652 User Manual

Cyber Flex652 ModelProcessesDescriptionMultiprocess WeldingArc Welding Power SourceOM-278 163 769NJune 2000

OM-278 Page 6Le rayonnement de l’arc du procédé de soudagegénère des rayons visibles et invisibles intenses(ultraviolets et infrarouges) susceptibles

OM-278 Page 71-3. Dangers supplémentaires en relation avec l’installation, le fonctionnementet la maintenanceRisque D’INCENDIE OUD’EXPLOSION.D Ne pas

OM-278 Page 81-4. Principales normes de sécuritéSafety in Welding and Cutting, norme ANSI Z49.1, de l’American Wel-ding Society, 550 N.W. Lejeune Rd,

OM-278 Page 9SECTION 2 – DEFINITIONS2-1. General Precautionary LabelWarning! Watch Out! There arepossible hazards as shown by thesymbols.1 Electric sh

OM-278 Page 102-2. Input Connection Label1 Warning! Watch Out! Thereare possible hazards asshown by the symbols.2 Electric shock from wiring cankill.3

OM-278 Page 112-5. Manufacturer’s Rating Label For CE ProductsS-174 343. For label locationsee Section 3-4.

OM-278 Page 122-6. Symbols And DefinitionsSome symbols are found only on CE products.NOTEAAmperesAmperage/VoltageControl–PanelGas Tungsten ArcWelding

OM-278 Page 133-2. Duty Cycle And OverheatingDuty Cycle is percentage of 10 min-utes that unit can weld at rated loadwithout overheating.If unit overh

OM-278 Page 143-4. Selecting A Location1 Lifting Eye2 Lifting ForksUse lifting eye or lifting forks tomove unit.If using lifting forks, extend forksbe

OM-278 Page 153-6. TippingY Be careful when placing ormoving unit over unevensurfaces.3-7. 115 VAC Receptacle And Circuit Breakers3Ref. ST-800 166-CY

Hobart Welders manufactures a full lineof welders and welding related equipment.For information on other quality Hobartproducts, contact your local Ho

OM-278 Page 163-8. Weld Output Terminals And Selecting Cable SizesY ARC WELDING can cause Electromagnetic Interference.To reduce possible interference

OM-278 Page 173-10. Connecting Remote ControlRef. ST-800 170-E / Ref. S-0004-A / S-07501 Remote 14 Receptacle RC8Connect remote control to RC8. Ifplug

OM-278 Page 183-11. Electrical Service Guide60 Hz Models 50 Hz ModelsInput Voltage 230 460 575 380 400 440 520Input Amperes At Rated Output 126 63 50.

OM-278 Page 193-12. Placing Jumper Links And Connecting Input Power1230 VOLTSRef. S-174 973-A575 VOLTS460 VOLTS ST-800 103-B / Ref. ST-801 116Check in

OM-278 Page 20SECTION 4 – OPERATION4-1. Controls (Non CE Models)41 237856Ref. ST-184 9391 Arc Force (Dig) ControlControl increases SMAW short-circuita

OM-278 Page 214-2. Controls (CE Models)4Ref. ST-184 93612378561 Arc Force (Dig) ControlControl increases SMAW short-circuitamperage which allows the o

OM-278 Page 22SECTION 5 – MAINTENANCE & TROUBLESHOOTING5-1. Routine MaintenanceY Disconnect power before maintaining.3 MonthsReplaceunreadablelabe

OM-278 Page 235-3. TroubleshootingTrouble RemedyNo weld output; unit completelyinoperative; pilot light PL1 off.Place line disconnect device in On pos

OM-278 Page 24Notes

OM-278 Page 25SECTION 6 – ELECTRICAL DIAGRAMSC-196 108-AFor Primary Circuit Diagram Portion, refer to the Circuit Dia-gram located inside the wrapper

The following terms areused interchangeablythroughout this manual:MIG = GMAWTABLE OF CONTENTSSECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING 1. . .

OM-278 Page 26SECTION 7 – PARTS LISTST-800 703-DFigure 7-1. Main Assembly (652 Model Illustrated). Hardware is common andnot available unless listed.1

OM-278 Page 27DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 7-1. Main Assembly (652 Model Illustrated)Quantity1 +179 432 PANEL, side 2. . . . . . . . . .

OM-278 Page 28DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 7-2. Panel, Front w/Components (Fig 7-1 Item 30)Quantity1 159 863 ELECTRONICS BOX 1. . . . . .

OM-278 Page 29DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 7-2. Panel, Front w/Components (Fig 7-1 Item 30)(Continued)Quantity14 174 937 PLATE, control lo

OM-278 Page 30DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 7-3. Rectifier, Si Diode (Fig 7-1 Item 31)Quantity1 C7.12 048 420 CAPACITOR, cer disc .01uf 100

OM-278 Page 31DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 7-4. Panel, Rear w/Components (Fig 7-1 Item 18)Quantity1 124 275 CHAMBER, plenum 14 in 1. . .

Notes

Warranty Questions?Call1-877-HOBART1for your localHobart distributor.hobart standard 7/00ServiceYou always get the fast,reliable response youneed. Mos

PRINTED IN USA  2000 Hobart Welding Products. 1/00Hobart Welding ProductsAn Illinois Tool Works Company600 West Main StreetTroy, OH 45373 USAFor Tech

OM-278 Page 1SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USINGsom _nd_5/971-1. Symbol UsageMeans Warning! Watch Out! There are possible hazardswith t

OM-278 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Sparks

OM-278 Page 31-3. Additional Symbols for Installation, Operation, and MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over, or

OM-278 Page 41-5. EMF InformationConsiderations About Welding And The Effects Of Low FrequencyElectric And Magnetic FieldsWelding current, as it flows

OM-278 Page 5SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANT UTILISATIONsom _nd_Fre 4/971-1. Signification des symbolesSignifie Mise en garde ! Soyez