Hobart OM-186 165C User Manual

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Summary of Contents

Page 1 - Olympic VS

ProcessesOM-186 165COctober 2000Olympic VSDescriptionMIG (GMAW) WeldingFlux Cored (FCAW) WeldingWire Feeder

Page 2 - From Hobart to You

OM-186 165 Page 6Le rayonnement de l’arc du procédé de soudagegénère des rayons visibles et invisibles intenses(ultraviolets et infrarouges) susceptib

Page 3 - TABLE OF CONTENTS

OM-186 165 Page 71-3. Dangers supplémentaires en relation avec l’installation, le fonctionnementet la maintenanceRisque D’INCENDIE OUD’EXPLOSION.D Ne

Page 4

OM-186 165 Page 81-4. Principales normes de sécuritéSafety in Welding and Cutting, norme ANSI Z49.1, de l’American Wel-ding Society, 550 N.W. Lejeune

Page 5 - 1-2. Arc Welding Hazards

OM-186 165 Page 9SECTION 2 – INSTALLATION2-1. SpecificationsType ofInputPowerWeldingPowerSourceTypeWire FeedSpeedRangeWireDiameterRangeInputWeldingCir

Page 6 - can affect pacemakers

OM-186 165 Page 102-2. Installing And Aligning Wire Guide And Drive RollST-132 809-B / Ref. ST-132 808-F / Ref. ST-162 079-A / Ref. S-180 967When chan

Page 7

OM-186 165 Page 112-3. Typical Connections1 CC Or CV Welding PowerSourceIf using a CC welding power sourcewithout a weld output contactor, useoptional

Page 8 - 1-5. EMF Information

OM-186 165 Page 122-6. Connecting Shielding Gas (Optional)ST-801 155-A1 Gas Hose With 5/8-18Right-hand Thread Fittings(Customer Supplied)2 Shielding G

Page 9 - UTILISATION

OM-186 165 Page 132-8. Installing And Threading Welding WireST-800 586-B / Ref. ST-159 048-A / S-0627-A1 Retaining Ring2 Hub Tension Adjustment NutIns

Page 10

OM-186 165 Page 14SECTION 3 – OPERATION3-1. ControlsRef. ST-139 026-B / Ref. ST-132 808-F1 Wire Speed Meter (Optional)2 Voltage Meter (Optional)Use me

Page 11 - OM-186 165 Page 7

OM-186 165 Page 15SECTION 4 – MAINTENANCE & TROUBLESHOOTING4-1. Routine MaintenanceY Disconnect power before maintaining.. Maintain more oftenduri

Page 12

Hobart Welders manufactures a full lineof welders and welding related equipment.For information on other quality Hobartproducts, contact your local Ho

Page 13 - SECTION 2 – INSTALLATION

OM-186 165 Page 164-3. Calibrating Optional IPM MeterRef. ST-800 586-B / Ref. ST-176 180Meter is factory calibrated, but mayneed recalibration after m

Page 14 - Alignment

OM-186 165 Page 174-4. TroubleshootingTrouble RemedyWire does not feed; open-circuit voltageavailable.Check circuit breaker CB1 and fuse F1. Reset CB1

Page 15 - 2-4. Gun Recommendation Table

OM-186 165 Page 18SECTION 5 – ELECTRICAL DIAGRAMSC-176 218Figure 5-1. Circuit Diagram For Wire Feeder

Page 17

OM-186 165 Page 20SECTION 6 – PARTS LISTFigure 6-1. Complete Assembly. Hardware is common andnot available unless listed.See Table 6-1 ForDrive Roll &

Page 18 - SECTION 3 – OPERATION

OM-186 165 Page 21Figure 6-1. Complete AssemblyDescriptionQuantityPartNo.Dia.Mkgs.ItemNo.1 058 427 RING, retaining spool 1. . . . . . . . . . . . . .

Page 19 - 4-1. Routine Maintenance

OM-186 165 Page 22Figure 6-1. Complete Assembly (Continued)DescriptionQuantityPartNo.Dia.Mkgs.ItemNo.36 S4 118 681 SWITCH, tgl DPDT 15A 125VAC 1. . .

Page 20

OM-186 165 Page 23Figure 6-1. Complete Assembly (Continued)DescriptionQuantityPartNo.Dia.Mkgs.ItemNo.79 604 538 WASHER, flat stl SAE .312 1. . . . .

Page 21 - 4-4. Troubleshooting

OM-186 165 Page 24Table 6-1. Drive Roll & Wire Guide Kits (2 Drive Roll)Base selection of drive rolls upon the following recommended usages:1. V-

Page 22 - OM-186 165 Page 18

OM-186 165 Page 25Notes

Page 23 - OM-186 165 Page 19

TABLE OF CONTENTSSECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1. . .

Page 24 - SECTION 6 – PARTS LIST

OM-186 165 Page 26Notes

Page 25 - OM-186 165 Page 21

Warranty Questions?Call1-877-HOBART1for your localHobart distributor.hobart standard 7/00ServiceYou always get the fast,reliable response youneed. Mos

Page 26 - OM-186 165 Page 22

PRINTED IN USA  2000 Hobart Welding Products. 1/00Hobart Welding ProductsAn Illinois Tool Works Company600 West Main StreetTroy, OH 45373 USAFor Tech

Page 28 - OM-186 165 Page 24

OM-186 165 Page 1SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USINGsom _nd_4/981-1. Symbol UsageMeans Warning! Watch Out! There are possible hazardswi

Page 29 - OM-186 165 Page 25

OM-186 165 Page 2Arc rays from the welding process produce intensevisible and invisible (ultraviolet and infrared) raysthat can burn eyes and skin. Sp

Page 30 - OM-186 165 Page 26

OM-186 165 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,

Page 31 - Effective January 1, 2000

OM-186 165 Page 41-5. EMF InformationConsiderations About Welding And The Effects Of Low FrequencyElectric And Magnetic FieldsWelding current, as it f

Page 32 - Owner’s Record

OM-186 165 Page 5SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANTUTILISATIONsom _nd_fre 4/981-1. Signification des symbolesSignifie Mise en garde ! Soye

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