Hobart HL200 User Manual

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HL200 MIXER
TECHNICAL MANUAL
SPECIFICATION SHEET
INSTALLATION INSTRUCTIONS
OPERATION INSTRUCTIONS
CLEANING INSTRUCTIONS
MAINTENANCE INSTRUCTIONS
TROUBLE SHOOTING INSTRUCTIONS
WIRING DIAGRAMS
CATALOG OF REPLACEMENT PARTS
SMARTPARTS™ USER GUIDE
RECOMMENDED SPARE PARTS LIST
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Summary of Contents

Page 1

HL200 MIXER TECHNICAL MANUAL SPECIFICATION SHEET INSTALLATION INSTRUCTIONS OPERATION INSTRUCTIONS CLEANING INSTRUCTIONS MAINTENANCE INSTRU

Page 2 - Need other Hobart Services?

ELECTRICAL CONNECTIONS (Cord Connected Mixers)WARNING: THE ELECTRICAL CORD ON THIS MACHINE IS EQUIPPED WITH A THREE-PRONGED GROUNDING PLUG WHICH MUST

Page 3 - HL200 MIXER

FORM 43101 Rev. A MAY 2006 PRINTED IN U.S.A.HL120/HL200 LEGACY MIXER REPLACEMENT PARTSWIRING HARNESSES00-874804-00001 Harness - Power00-874803-00

Page 4

User GuideOnline Parts CatalogSection 1 – If Equipment ML Number is knownSection 2 – If Equipment ML Number is not knownNote: It is helpful, but not

Page 5

User GuideNextselect SMARTPARTSFrom hobartservice.comselectPARTSWeb Browser Pop-up blocker must be turned off for this site in order for SmartParts to

Page 6

This is SmartParts home pageIf the ML Number of the Equipment is known,selectUse SmartParts Now(We’ll explain what to do if the ML number of the Equip

Page 7 - INSTRUCTION MANUAL

•Click on theRadio buttonto select theParts CatalogThen click onContinueThe Water Pressure Gauge is on the Base AssemblySelect Base AssemblyThen click

Page 8 - TABLE OF CONTENTS

•Select an appropriate figure sizeLocate the part needed (Water Pressure Gauge) on the drawingPlacing the cursor on the number will display the Descri

Page 9 - 12 & 20-Quart Mixers

• Selecting the part on the figure causes the part to be highlighted on the parts list• Click on the Add button to add the part to the shopping cart•

Page 10

Section 2 – If Equipment ML Number is not knownThis (again) is SmartParts home pageFor this example, the part needed is a Water Pressure Gauge used on

Page 11 - OPERATION

Click on the Radio buttonto select LX Series DishwashersThen click onContinueSection 2 – If Equipment ML Number is not knownThe Water Pressure Gaugeis

Page 12 - Standard Controls

Locate the part needed (Water Pressure Gauge) on the drawingPlacing the cursor on the number will display the Description of the PartClick on the numb

Page 13 - Recipe Timer (Optional)

OPERATIONWARNING: MOVING AGITATOR IN BOWL. KEEP HANDS, CLOTHING, AND UTENSILS OUTOF BOWL WHILE IN OPERATION. DO NOT USE WITHOUT INTERLOCKED GUARD.The

Page 14

• Selecting the part on the figure causes the part to be highlighted on the parts list• Click on the Add button to add the part to the shopping cart•

Page 15

Page 1 of 1 HL200 Mixer   HL200 MIXER JANUARY 2010 PRODUCT SERVICE DEPARTMENT TROY, OH. 45374-0001 RECOMMENDED SPARE PARTS LIST HL200 LEGAC

Page 16 - PERATING NOTES

Standard Controls Models HL120/HL200 (With Three Mix Speeds Plus Stir Speed) DISPLAY MIXING TIMESTOPS MIXERSTARTS MIXERTIMESELECTORFig. 2SPEED SELECTO

Page 17 - RECIPE TIMER OPERATION

Recipe Timer (Optional) Models HL120/HL200 (With Three Mix Speeds Plus Stir Speed)Fig. 15 The SmartPlus2™ recipe timer has two operating modes, Standa

Page 18 - PROGRAMMING RECIPE TIMER

BOWL PLACEMENTThe bowl must be installed before the agitator is installed.To install the bowl, lower the bowl support and position bowl so the alignme

Page 19

PREPARE FOR MIXING1. Place the mixing bowl on the bowl support.2. Pour ingredients into the bowl.93. Swing the bowl back to the mix position.4. Place

Page 20 - Fig. 9 Fig. 10

Using the Count-Down Mode (Timed Mixing)1. Turn the SPEED dial to select a mix speed.a. If the count-up mode was used for the previous batch, the desi

Page 21 - Escape Slots

RECIPE TIMER OPERATIONRecipe Timer Notesx If pause is selected as a mix speed, the mixer START button must be pressed to advance to the next recipe st

Page 22

View RecipeWhen the mixer is in RECIPE mode, you can view the step settings of any recipe.1. Press the SELECT/SAVE button.A. Display will alternate be

Page 23 - CLEANING

13NOTES: x If a value has been assigned for a step number, that LED will be lit. x The LED for the selected step will blink. x If the default value

Page 24 - MAINTENANCE

Need other Hobart Services? • Warranty Registration • Delivery and Installation • Preventive Maintenance • Hobart Service Contracts • Exte

Page 25

UNLOADING1. Open the bowl guard wire cage assembly.2. Lower bowl support. 3. Remove the agitator from the agitator shaft.4. Slightly lift the bowl off

Page 26 - PRINTED IN U.S.A

Remove and Clean Bowl Guard Wire Cage (Fig. 11)1. Rotate wire cage to your left until the three carriers align with the carrier escape slots inthe cir

Page 27 - Attachments and Accessories

AGITATORS AND ATTACHMENTS Attachments for attachment hub and agitators are covered in a separate Hobart Legacy Mixer Useand Application Handbook on th

Page 28

12 & 20 Qt. P Pasty Knife 12 & 20 Qt. Ingredient Chute 12 & 20 Qt. TableCLEANINGWARNING: UNPLUG MACHINE POWER CORD BEFORE BEGINNING ANY CL

Page 29 - . . . Your Hobart Mixer

MAINTENANCEWARNING: UNPLUG MACHINE POWER CORD BEFORE BEGINNING ANY MAINTENANCEPROCEDURES.SlidewayFig. 13Fig. 12PlanetarySealLUBRICATIONSlidewaysThe sl

Page 30 - . . . and How to Use Them

ADJUSTMENTSAgitator ClearanceThe agitator clearance should be checked periodically. The agitator must not touch the bowl and the maximum

Page 31

20F34922 Rev D (Nov. 2008)PRINTED IN U.S.A. HL200 Mixer Technical Manual Page 26 of 111

Page 32

USE AND APPLICATIONS HANDBOOKFor MixerAttachments and AccessoriesFORM 34901 Rev D (May 2007)®HL200 Mixer Technical Manual Page 27 of 111

Page 33

2HL200 Mixer Technical Manual Page 28 of 111

Page 34

3Economical, Dependable, Versatile. . . Your Hobart MixerThe Hobart Mixer brings profi t to your operation every time you use it. Uniform and consisten

Page 35 - SUITABLE FOR HL120 HL200

Item # _____________________________________Quantity ___________________________________C.S.I. Section 11400 F-40089 – Legacy® HL200 Mixer Page 1 of

Page 36 - SUITABLE FOR HL300 HL400

4Beaters, Whips, Dough Hooks, Pastry Knives . . . and How to Use ThemThis section illustrates and names the various mixer agitators and discusses t

Page 37 - SUITABLE FOR HL600 HL662

5The ED Dough Hook is used for mixing most bread, roll and pizza doughs which require folding and stretching action for best development. These agitat

Page 38 - SUITABLE FOR HL800 HL1400

6FORMULAS AND METHODSUse your own formula for any products you wish to make in your Hobart mixer. Then evaluate the fi nished product for texture, conf

Page 39

7The ingredient percentages are based on a fl our content of 100 percent to simplify using the recipes to make various sized batches and compute the mo

Page 40

8When mixing any of the above products with an absorption ratio lower than listed, decrease the batch size proportionately to assure effi cient mixing

Page 41

9Mixer Capacity Chart — HL120 & HL200Recommended Maximum Capacities — dough capacities based on 70°F water and 12% fl our moisture.ABBREVIATIONS -

Page 42

10Mixer Capacity Chart — HL300 & HL400Recommended Maximum Capacities — dough capacities based on 70°F water and 12% fl our moisture.ABBREVIATIONS

Page 43

11Mixer Capacity Chart — HL600 & HL662Recommended Maximum Capacities — dough capacities based on 70°F water and 12% fl our moisture. AGITATORSPRODU

Page 44

12Mixer Capacity Chart — HL800 & HL1400Recommended Maximum Capacities — dough capacities based on 70°F water and 12% fl our moisture. AGITATORSPROD

Page 45

13CREAMING OR RUBBING WITH THE B FLAT BEATERWhen making cakes or similar products, the fi rst step is normally rubbing or creaming the shortening. Star

Page 46 - BOWL TRUCK

701 S Ridge Avenue, Troy, OH 453741-888-4HOBART • www.hobartcorp.comLEGACY®HL200 MIXERPage 2 of 4 F-40089 – Legacy® HL200 MixerSOLUTIONS/BENEFITS1⁄2

Page 47 - NOTES

14WHIPPINGUse either the D Wire Whip or the C Wing Whip for whipping operations. Although some special operations require other adaptations of the sam

Page 48

15The D Wire Whip is generally used for eggs. When you whip only egg whites, begin in fi rst speed. When the material begins to expand, progress to sec

Page 49 - Dependable Hobart Service

16MAYONNAISE The C Wing Whip, because of its strength, high effi ciency and durability when used on larger mixers, is most commonly used for making may

Page 50

17Attachments and AccessoriesSeveral valuable time and labor saving attachments and accessories are available for use with Hobart mixers. These tools

Page 51 - SYMBOL DEFINITIONS

18MEAT CHOPPER ATTACHMENTThe Meat Chopper Attachment allows you to prepare many additional foods with your Hobart mixer. A plate having 1/8" hole

Page 52

19INGREDIENT CHUTEThe Ingredient Chute can be attached to the Wire Cage on the Bowl Guard. The Ingredient Chute allows ingredients to be added to the

Page 53 - REPLACEMENT

20BOWL TRUCKBowl Trucks or dollies provide convenience, save time, and reduce effort in handling large batches. Use a Bowl Truck for any batches over

Page 54 - © HOBART 2009

21 NOTES HL200 Mixer Technical Manual Page 47 of 111

Page 55

22 NOTES HL200 Mixer Technical Manual Page 48 of 111

Page 56 - CONTROL PANEL

Backing Up Your Purchase . . . .Dependable Hobart ServiceShould your Hobart mixer, attachments or accessories ever require service, it’s good to know

Page 57 - CONTROL PANEL

701 S Ridge Avenue, Troy, OH 453741-888-4HOBART • www.hobartcorp.comF-40089 – Legacy® HL200 Mixer Page 3 of 4LEGACY®HL200 MIXERSPECIFICATIONSMOTOR:1⁄

Page 58 - ELECTRICAL COMPONENTS

FORM 34901 Rev D (May 2007) PRINTED IN U.S.A.HL200 Mixer Technical Manual Page 50 of 111

Page 59 - ATTACHMENT HUB

UVL1L2L1/L 1MTR ACINDUCTION MOTOR1312T1-BLUET3-ORANGEFWDPLCMIXER RUN24 VDCGNDDISPLAY30C30B1K011CRTIMERREADYOUTPUT1LSBOWLGUARDSWITCHL2/N GROUND8462

Page 60 - BASE AND PEDESTAL

MIXERMOTORASSEMBLY874781917819T3T1T2X3X2X1PLCY1EY130C30B30A111213CM1FWDCM2UVWL2/NL1/LGNDGNDMOTORDRIVERS485WHITEBLACKGREENBOWLGUARDSWITCH01738462BOWL S

Page 61 - BASE AND PEDESTAL

CATALOG OFREPLACEMENT PARTSLEGACY MIXERHL120 ML-134459HL200 ML-134455HL200C ML-134456HL200 ML-134457HL200 ML-134458 A product of HOBART 701 S. RIDGE A

Page 62

- 2 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43177 (May 2009)© HOBART 2009HL200 Mixer Technical Manual Page 54 of 111

Page 63

- 3 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43177 (May 2009)Table of Contents5 CONTROL PANEL6 ELECTRICAL COMPONENTS7 ATTACHMENT HUB9 BASE AND PED

Page 64 - BOWL SUPPORT

- 4 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43177 (May 2009)123-467-891011PL-5812612131415165CONTROL PANELHL200 Mixer Technical Manual Page 56 of

Page 65 - TRANSMISSION CASE AND MOTOR

- 5 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43177 (May 2009) CONTROL PANELILLUS. PART NO. NAME OF PART AMT.PL-58126 1 00-874831 Switch – Sp

Page 66 - TRANSMISSION

- 6 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43177 (May 2009) ELECTRICAL COMPONENTSILLUS. PART NO. NAME OF PART AMT.PL-58127 1 SC-018-38 Mac

Page 67 - TRANSMISSION

- 7 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43177 (May 2009) ATTACHMENT HUBILLUS. PART NO. NAME OF PART AMT.PL-57679 1 00-917221 Plug – Atta

Page 68 - PLANETARY

701 S Ridge Avenue, Troy, OH 453741-888-4HOBART • www.hobartcorp.comPage 4 of 4 F-40089 – Legacy® HL200 MixerAs continued product improvement is a po

Page 69 - PLANETARY

- 8 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43177 (May 2009)BASE AND PEDESTALPL-58131231920212425182217323334161235-67-8412-131426272835363891015

Page 70 - BOWL AND BOWL GUARD

- 9 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43177 (May 2009) BASE AND PEDESTALILLUS. PART NO. NAME OF PART AMT.PL-58131 1 00-916262 Cover –

Page 71 - BOWL AND BOWL GUARD

- 10 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43177 (May 2009)FLOOR BASE AND PEDESTAL (ML-134458)PL-5813287321161164513141512910HL200 Mixer Techni

Page 72 - AGITATORS AND ACCESSORIES

- 11 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43177 (May 2009) FLOOR BASE AND PEDESTAL (ML-134458)ILLUS. PART NO. NAME OF PART AMT.PL-58132 1

Page 73 - AGITATORS AND ACCESSORIES

- 12 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43177 (May 2009) BOWL SUPPORTILLUS. PART NO. NAME OF PART AMT.PL-58128 1 00-874726 Pin – Bowl

Page 74 - MIXER TABLE (ML-134299)

- 13 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43177 (May 2009) TRANSMISSION CASE AND MOTORILLUS. PART NO. NAME OF PART AMT.PL-58129 1 NS-032-2

Page 75 - MIXER TABLE (ML-134299)

- 14 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43177 (May 2009)TRANSMISSION119-2021242345182528-2926678362730313233343591113141516-171012PL-5813022

Page 76

- 15 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43177 (May 2009) TRANSMISSIONILLUS. PART NO. NAME OF PART AMT.PL-58130 1 NS-032-37 Lock Nut 5/8

Page 77

- 16 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43177 (May 2009)PLANETARY13141519202122191618171156871012423PL-57685HL200 Mixer Technical Manual Pag

Page 78 - © HOBART

- 17 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43177 (May 2009) PLANETARYILLUS. PART NO. NAME OF PART AMT.PL-57685 1 00-438524-00002 Gear – I

Page 79

F34922 Rev. D (Nov. 2008)ModelsHL120ML-134296HL200 ML-134331HL200 ML-134289PRIOR ML’S COVERED IN THISHL200 ML-134308INSTRUCTIO

Page 80

- 18 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43177 (May 2009)BOWL AND BOWL GUARD1715192729282324262522212021314123416181758961011PL-5813320 QUART

Page 81

- 19 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43177 (May 2009) BOWL AND BOWL GUARDILLUS. PART NO. NAME OF PART AMT.PL-58133 1 SC-129-39 Mach

Page 82 - ELECTRICAL COMPONENTS

- 20 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43177 (May 2009)AGITATORS AND ACCESSORIES12345613 14 1516171878 9 101112PL-57686HL200 Mixer Technica

Page 83 - ATTACHMENT HUB

- 21 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43177 (May 2009) AGITATORS AND ACCESSORIESILLUS. PART NO. NAME OF PART AMT.PL-57686 1 00-913049

Page 84

- 22 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43177 (May 2009)MIXER TABLE (ML-134299)PL-577311112135159147121617198436182010HL200 Mixer Technical

Page 85

- 23 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43177 (May 2009) MIXER TABLE (ML-134299)ILLUS. PART NO. NAME OF PART AMT.PL-57731 1 00-124075 P

Page 86

FORM 43177 MAY 2009 PRINTED IN U.S.A.HL120/HL200 LEGACY MIXER REPLACEMENT PARTS WIRING HARNESS00-917132-00001 Harness - Main WiringPL-58135HL200 M

Page 87

CATALOG OF REPLACEMENT PARTSLEGACY MIXERHL120 ML-134296 HL200 ML-134289 HL200 ML-134331 HL200C ML-134312 HL200 ML-134308 A p r o d u c t

Page 88 - BOWL SUPPORT

- 2 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43101 Rev. A (May 2006)© HOBARTHL200 Mixer Technical Manual Page 78 of 111

Page 89 - TRANSMISSION CASE AND MOTOR

- 3 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43101 Rev. A (May 2006)Table of Contents5 CONTROL PANEL6 ELECTRICAL COMPONENTS7 ATTACHMENT HUB9 BASE

Page 90

2TABLE OF CONTENTS GENERAL ... 3 INSTALLATION...

Page 91

- 4 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43101 Rev. A (May 2006)1256 - 7891 03 - 4PL-581261 11 21 31 41 5CONTROL PANELHL200 Mixer Technical Ma

Page 92

- 5 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43101 Rev. A (May 2006)CONTROL PANELILLUS. PART NO. NAME OF PART AMT. PL-58126 1 00-874831 Swit

Page 93

- 6 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43101 Rev. A (May 2006)ELECTRICAL COMPONENTSILLUS. PART NO. NAME OF PART AMT. PL-58127 1 SC-018-

Page 94

- 7 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43101 Rev. A (May 2006)ATTACHMENT HUBILLUS. PART NO. NAME OF PART AMT. PL-57679 1 00-114824-0000

Page 95

- 8 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43101 Rev. A (May 2006)BASE AND PEDESTALPL-581312 42 02 12 22 52 61 92 31 83 33 43 51 6 - 1 71235 - 6

Page 96

- 9 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43101 Rev. A (May 2006)BASE AND PEDESTALILLUS. PART NO. NAME OF PART AMT. PL-58131 1 00-916262

Page 97

- 10 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43101 Rev. A (May 2006)FLOOR BASE AND PEDESTAL (ML-134308& ML-134331)PL-5813287321161 16451 31 4

Page 98

- 11 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43101 Rev. A (May 2006)FLOOR BASE AND PEDESTAL (ML-134308 & ML-134331)ILLUS. PART NO. NAME OF

Page 99

- 12 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43101 Rev. A (May 2006)BOWL SUPPORTILLUS. PART NO. NAME OF PART AMT. PL-58128 1 00-874726 Pin

Page 100 - PL-58135

- 13 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43101 Rev. A (May 2006)TRANSMISSION CASE AND MOTORILLUS. PART NO. NAME OF PART AMT. PL-58129 1

Page 101 - Online Parts Catalog

3Installation, Operation and Care of LegacyTM 12 & 20-Quart Mixers SAVE THESE INSTRUCTIONS GENERAL The Legacy 12-quart mixer is a bench-type mixer

Page 102 - User Guide

- 14 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43101 Rev. A (May 2006)TRANSMISSION11 92 12 22 02 323451 82 42 72 5678281 32 62 93 03 13 23 33 43 59

Page 103

- 15 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43101 Rev. A (May 2006)TRANSMISSIONILLUS. PART NO. NAME OF PART AMT. PL-58130 1 NS-032-37 Lock

Page 104

- 16 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43101 Rev. A (May 2006)PLANETARY1 11 22 01 61 71 81 911 01 51 31 485679423PL-57685HL200 Mixer Techni

Page 105

- 17 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43101 Rev. A (May 2006)PLANETARYILLUS. PART NO. NAME OF PART AMT. PL-57685 1 00-438524-00002 G

Page 106 - Use SMARTPARTS Now

- 18 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43101 Rev. A (May 2006)BOWL AND BOWL GUARD171 51 92 72 92 82 32 42 62 52 22 12 021 31 41 2341 61 81

Page 107 - Equipment)

- 19 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43101 Rev. A (May 2006)BOWL AND BOWL GUARDILLUS. PART NO. NAME OF PART AMT. PL-58133 1 SC-129-3

Page 108

- 20 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43101 Rev. A (May 2006)AGITATORS AND ACCESSORIES12 3 4 5 613 1 4 1 51 61 71 87 8 9 1 0 1 1 1 2PL-576

Page 109

- 21 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43101 Rev. A (May 2006)AGITATORS AND ACCESSORIESILLUS. PART NO. NAME OF PART AMT. PL-57686 1 00

Page 110

- 22 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43101 Rev. A (May 2006)MIXER TABLE (ML-134299)PL-577311 11 21 351 591 47121 61 71 984361 82 01 0HL20

Page 111 - RECOMMENDED SPARE PARTS LIST

- 23 -HL120/HL200 LEGACY MIXER REPLACEMENT PARTSF-43101 Rev. A (May 2006)MIXER TABLE (ML-134299)ILLUS. PART NO. NAME OF PART AMT. PL-57731 1 00-1

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